Electrical workers are familiar with processing equipment such as automatic winding machines. With the application of the products, the technical requirements of the electrical industry are improved, and the technical requirements of the winding machine increase with the requirements of the electrical industry. Domestic manufacturers constantly strive to invest in new technology, which greatly improves the winding model number, function, accuracy. In order to meet the requirement of modern enameled wire processing, the design of automatic winding machine is presented.
According to the application of wire rod, the tension wire frame of wire winding machine can be roughly divided into five categories:
1. Precision electronic tensioner, an important application in the field of fine wire and ultrafine wire.
2, magnetic damping tensioner, mainly used for processing 0.1~0.5 round line.
3, wool felt friction tensioner, this tensioner is widely used in the situation of thick line.
4, magnetic powder clutch tensioner, widely used, higher control accuracy. Generally used for thick and flat lines.
5, pneumatic caliper tensioner, it USES the principle of automotive brake tension, and adjust the air pressure to control the tension. This type of tensioner produces a lot of tension and is important for flat wire, copper tape, and copper foil processing applications.
Pneumatic tensioner is a relatively common tensioning mechanism commonly used in transformer winding machines. So how does it work? It mainly applies a certain amount of air pressure to the brake piston, and then the piston compresses the brake disc to produce a certain braking torque, which is converted into tension by the brake shaft. The second is the electromagnetic tensioner. From its name, we can see that its principle is to excite the magnetic coil to generate gravity, and then make the rotation axis produce tension under the influence of gravity. This type of tensioner is highly controllable, mainly used for high-precision tension regulation or high-demand winding occasions, must pay special attention. The other is friction tensioner. This type of tensioner should be well understood. The principle of implementation is also simple. It is mainly realized by the damping coefficient of the friction material, so as to realize the rotary damping. It also has a very simple structure. This tensioner is usually used in winding conditions where tension requirements are not very high. What parts of the tensioner are made of? Composition? The friction tensioner is generally composed of a pressure spring, a adjusting nut, a fixing disc and a rotating disc. We still need to clearly understand the tension mechanism of the automatic winder manufacturer's winder. Good use of vertical winding machine for normal production.